Leading Open Die Forging Companies

Open die forging is the process of bending metal pieces or workpieces into a desired shape using open dies. The material is formed during this forging process by positioning the workpiece on a stationary anvil and using a power hammer to strike it. Open-die forging is not the final process; secondary machining procedures help shape the material further. Read More…

Open Die Forging Also known as smith forging, open die forging uses simply-shaped, non-encompassing dies to hammer or press a metal workpiece into a certain shape.

All Metals & Forge Group is your ISO9001:2015 and AS9100D registered forging facility. All Metals provides a wide range of materials, products and services, including discs, shafts, sleeves, cylinders, plates, blocks and many other shapes, both stock and custom, satisfying all of their customers’ requirements. Give All Metals & Forge Group a chance to satisfy your needs— you’ll be glad you...

All Metals & Forge Group, LLC $$$

For over 30 years, we have provided metal forged products for a wide variety of industries, including the aerospace, military, food service, medical, and automotive industries. Our customers know they can trust our forgings for quality and affordability.

Ferralloy Inc. $$$

Although we have over 100 years of experience, we are committed to continually expanding our offerings in all industries. We are not content to remain as we are, but we continually work to improve our products and processes each and every day.

Anderson Shumaker Company $$$

Welcome to Edgerton Forge, Inc., where we specialize in the production of high-quality forgings for a wide range of industries and applications. With a rich history spanning decades and a steadfast commitment to excellence, we have established ourselves as a trusted leader in the forging industry.

Edgerton Forge, Inc $$$
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Open-die forging suits art smithing, custom work, and short runs. In rare instances, ingots may be rough-shaped using an open-die forge to prep them for following operations. Manufacturers may orient the grain during open-die forging to boost strength in the desired direction.

Open-die forging has uses besides shaping metal. It reduces porosity (small air bubbles), aligns the metal’s grain, and strengthens the metal. Open-die forging can make metals more responsive to machining. Forged metal parts have better wear resistance.

Open Die Forging

Open Die Forging Primary Components:

Manufacturers use a ram or a hammer to exert force on workpieces. To give the workpiece the desired shape and size, a die is attached to the hammer or ram that makes contact with the workpiece. In open die forging, the die may have flat, concave, or convex surfaces, or it may be a tool for drilling holes or removing parts. Before hammering, the metal workpieces are heated until they are red hot. During the hammering, the workpiece is supported by this immovable anvil.

Open Die Forging Hammer Machinery

Open Die Process

Convex and concave dies are used in the presses used in the open die process. They are sometimes referred to as standard press dies. In order to ensure that the material has sufficient plastic flow properties, heat must be generated and applied. Heat will also help to lessen the force needed to create different shapes.

The material is supported by the bottom die as the higher die applies a series of strokes. During the various phases of the strokes, the material's placements are changed using a manipulator. The workpiece is free to change its direction at any time during this procedure. A force is applied in the axial direction, which is also known as the direction of the top die. This procedure can be effectively run by switching the axial direction or rotating the workpiece itself.

Open Die Forging Procedures

Operation of Cogging

The cogging process is renowned for successfully using thin dies. These dies could have a flat, V, convex, or concave shape. The ingot is reduced and elongated repeatedly and occasionally rotated. Cogging consolidates ingot flaws like holes and porosity by altering the metal's grain structure.

Drawing (Solid Forging)

Drawing is the forging process of making a shape with a length significantly bigger than its cross-section.

Manufacturers do so by lengthening the bloom or ingot or shortening the segment.

Upsetting operation

Working with the stock while referring to its axis in the vertical position is part of the upsetting operation. This position is maintained beneath the forging press's hammer. The procedure shortens the axial length while widening the stock's cross-section. Because of the enormous cross-sectional area of the workpiece, the upsetting method uses flat dies the most.

Applications of Open Die Forging

  • Open die forging produces simple parts, including discs, shafts (including step shafts or shafts with flanges), hubs, blocks, cylinders, sleeves, flats, rounds, hexagons, and other custom forms.
Open Forge Product

Advantages of Open Die Forging

Open-die forging increases the strength of metal workpieces. It gives products a better microstructure, smaller grains, and continuous grain flow. Open-die forging decreases material waste and can produce items weighing up to 150 tons.

Choosing the Correct Open Die Forging Company

To make sure you have the most constructive outcome when purchasing Open Die Forging from an Open Die Forging Company, it is important to compare at least 4 Companies using our list of Open Die Forging companies. Each Open Die Forging Company has a business profile page that highlights their areas of experience and capabilities and a contact form to directly communicate with the manufacturer for more information or request a quote. Review each Open Die Forging company website using our patented website previewer to get an idea of what each company specializes in, and then use our simple RFQ form to contact multiple Open Die Forging companies with the same message.

Open Die Forging Informational Video


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