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Aluminum Forgings

A reliable source for Aluminum Forgings information and leading Aluminum Forgings Companies.

Metal manufacturing techniques like forging have a lengthy history. The benefit of forging production is that it may enhance the internal structure of the materials and the mechanical qualities in addition to obtaining the shape of mechanical parts. The exceptional performance of aluminum and aluminum alloy has led to its widespread use in various industries, including machinery, electricity, electronics, cars, ships, buildings, instruments, hardware, and home goods. Read More…

Aluminum Forgings Aluminum forgings are the product of a metallurgical process in which aluminum is given a particular shape by the application of a compressing force.
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Leading Manufacturers

Freeport, IL  |  815-233-3833

Anchor Harvey is a one-stop, fully-integrated aluminum forge shop with in-house engineering to assist our customers bring their products to market faster. We’ve been producing dependable products since 1923, and we serve industries including aerospace, medical devices, recreational vehicles, and heavy equipment. When you choose Anchor Harvey, you choose dependability, competitive pricing, and the shortest lead time in our industry.

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Anchor Harvey $$$

Chicago, IL  |  800-932-0357

Although we have over 100 years of experience, we are committed to continually expanding our offerings in all industries. We are not content to remain as we are, but we continually work to improve our products and processes each and every day.

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Anderson Shumaker Company $$$

Fairfield, NJ  |  800-600-9290

All Metals & Forge Group is your ISO9001:2015 and AS9100D registered forging facility. All Metals provides a wide range of materials, products and services, including discs, shafts, sleeves, cylinders, plates, blocks and many other shapes, both stock and custom, satisfying all of their customers’ requirements. Give All Metals & Forge Group a chance to satisfy your needs— you’ll be glad you did!

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All Metals & Forge Group, LLC $$$

Jefferson, OH  |  888-536-3674

Here at Ken Forging we are a family-owned business who offers our customers high quality forgings. We require no minimum orders and our forgings come in a variety of materials including: stainless steel, carbon steel and more. We provide outstanding technical support and our teams are here to meet your needs by providing same day shipping. You can trust the experts at Ken Forging. Contact us today for more information!

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Ken Forging $$$

Weyers Cave, VA  |  724-451-8561

Cerro Fabricated Products is a custom manufacturer of blank or machined forgings in aluminum, brass, copper, bronze and other specialized nonferrousalloys. We pride ourselves on our foundation built on strong customer service and dedication to high-quality products and services.

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Cerro Fabricated Products, Inc. $$$
placeholder image Anchor Harvey Anderson Shumaker Company All Metals & Forge Group, LLC Ken Forging Cerro Fabricated Products, Inc.

As a result, aluminum forging is mostly used to create significant mechanical parts with strong mechanical qualities and big bearing capacities. For example, forgings made of aluminum make up 77% of aircraft's weight, 68% of tanks, and 76% of automobiles.

Aluminum Forging

Aluminum alloy is frequently used in forging. All goods forged with low-carbon steel can be substituted by aluminum forging, which holds a significant position in the industrial sector. Most forged aluminum components are safety components produced in huge quantities, so the internal quality of aluminum materials must meet stringent standards.

Aluminum is formed into a certain shape using a compressive force, and the finished item is called an aluminum forging. The aluminum's grain structure changes throughout the forging process to take on the appropriate shape. Since the metal has been strengthened, the product is significantly stronger than if manufactured through fabrication, casting, or welding.

Manufacturing Process of Aluminum Forgings

A cast or extruded piece of aluminum is heated during the forging process and is then pressed or hammered into the shape of a die. In contrast to casting, this method uses tremendous pressure to shape the die when the metal is melted and poured. However, hot forging is one technique that can produce aluminum pieces that can weigh up to 25 tons.

As an alternative, cold forging involves hammering or pressing aluminum pieces into a die at temperatures ranging from ambient temperature to several hundred degrees Fahrenheit. Because the finished product's crystalline structure conforms to the component's shape during the cold forging process, it becomes even stronger. Regardless of the method, aluminum forging increases the material's mechanical qualities, such as its strength, while also reducing its size.

Applications of Aluminum Forgings

Because of its strength-to-weight ratio, low production cost, low density, and ability to withstand the harsh conditions of space, aluminum forgings are commonly employed in industries where weight is an issue, such as aerospace. Because aluminum-forged wheels are lightweight, tough, and sturdy, the competitive racing sector is another area that uses aluminum forging. Aluminum forged wheels are utilized in several models from companies like Lamborghini®, Audi®, and Porsche® that aren't race cars.

Ships, tractors, engines, oil drilling equipment, and missiles are a few more things that regularly use aluminum forgings. The standard configurations for aluminum forgings include flanges, hubs, sleeves, disks, blocks, bars, cylinders, and rings. A lot of businesses also provide customization services.

Aluminum Forged Piston

Advantages of Aluminum Forgings

Strength

Aluminum forgings that have been forged and heat-treated have some mechanical characteristics similar to those of steel forgings. As a result, the strength-to-weight ratio is much better. For instance, the 2014-T6 aluminum forging has an average UTS of 485MPa, higher than all frequently used aluminum castings and many grades of steel forgings.

Forging is always free of porosity, in contrast to casting, which enables relatively simple heat treatment procedures that dramatically enhance a few mechanical qualities. The more affordable 6061 aluminum forging achieves typical values of 310MPa, which is better than, for instance, semi-solid cast, squeeze cast, or gravity cast A356 (or 601 types) aluminum casting. With 6061 aluminum, additional welding fabrication is possible, making it suitable for various uses.

Cost

The cost will be a key deciding element once multiple manufacturing processes are viable from a functional standpoint. In general, aluminum forging tooling is less expensive and has a higher production rate than aluminum die-casting tooling. However, raw materials must be alloyed to produce appropriate heat-treatable qualities, resulting in higher raw material costs. As a result, although this is only sometimes the case, many aluminum forgings are employed in highly stressed applications.

Surface Quality

With forging, a wide range of surface finishes, from extremely smooth surfaces to reasonably sharp serrations, can be created. This variety may help with further surface finishing or be a useful feature of the part design. In addition, some alloys, like 6061, have advantageous anti-corrosion properties without any further surface treatment.

Environmental Benefits

Metal fabrication and production demand a lot of energy and chemicals. These procedures are not environmentally friendly as a result. Many aluminum forging plants have found and put into practice methods to make their manufacturing process "greener." One action they have taken is recycling waste products. If a business decides to use recycled scrap metal instead of fresh aluminum, the expenses of buying and shipping the metal might be significantly reduced as well.

Aluminum Forging Process on Wheel

Aluminum Forging Informational Video

 

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Cold Forging

Cold Forging

Cold forging is a metal shaping & manufacturing process in which bar stock is inserted into a die and squeezed into a second closed die. The process, completed is at room temperature or below the metal‘s recrystallization temperature to form a metal into a desired shape or configuration...

Forging

Forging

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Open vs Closed Die Forging

Open vs Closed Die Forging

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Rolled Ring Forging

Rolled Ring Forging

Rolled ring forging is a metal working process that involves punching a hole in a thick, solid, round metal piece to create a donut shape and then squeezing and pressuring the donut shape into a thin ring...

What is Forging?

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The ancient art of forging falls into two distinct categories – hot and cold where hot forging has been around for centuries while cold did not begin until the industrial revolution of the 19th Century. Though they are quite different ...

Aluminum Casting

Aluminum Casting

Aluminum casting is a method for producing high tolerance and high quality parts by inserting molten aluminum into a precisely designed and precision engineered die, mold, or form. It is an efficient process for the production of complex, intricate, detailed parts that exactly match the specifications of the original design...

Castings & Forgings

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