Forgings & Forging Manufacturers

Metal parts produced through the forging process are known as forgings. During forging, a compressing force pressures the metal, causing plastic deformation and an alteration of the metal grain flow, whereby the metal assumes the shape of the forging die. Note that, in this process, while metal may be preheated, it is never melted or poured.

Forgings are made through two main forging methods: closed die forging, also known as impression die forging, and open die forging. In closed die forging, which is the most common die forging method, a hammer and anvil press or hammer preformed metal blanks, called ingots, into a die or set of dies that are shaped as three-dimensional negatives of the part-to-be. During this process, the hammer and anvil completely cover the workpiece, which forces the metal to spill into all areas of the die. In addition to these steps, closed die forging frequently requires a workpiece travel through a series of impression cavities that will take it from a rough shape to the final product. The limits of closed die forging are nearly nonexistent; it can produce a countless number of 3D shapes and complex parts with tight tolerances. The other main kind of forging, open die forging, hammers or presses metal workpieces into their desired shapes with the help of non-encompassing, simply shaped dies; dies may be convex, concave or flat. Because it usually takes multiple strikes or presses to get a workpiece to its intended shape, an operator must repeatedly reorient and reposition it, so that the die will fall onto its sections successively. Open die forging produces forms and shapes that are simpler, like round, hexagonal and rectangular beams, bars and profiles. For this reason, and because open die tooling is less expensive, it fits best with lower volume production and the creation of unique, custom items. Other forging processes include: warm forging, cold forging, hot forging, hand forging, roll forging, drop forging and press forging.

Some Leading Manufacturers

Clifford-Jacobs Forging Company

Champaign, IL | 217-352-5172

Clifford-Jacobs Forgings is your source for high quality forgings and forging services. We have been in the forging industry for nearly a century, and our forgings are trusted in some of the most demanding industries, such as the mining, aerospace, energy, and defense industries. Regardless of your applications, we can design, engineer, and create forgings to your specifications! Contact us today!

All Metals & Forge Group, LLC

Fairfield, NJ | 973-276-5000

We are dedicated forging company with a number of certifications including ISO 9001:2008, AS/EN9 100:2009 Rev. C. We have manufacturing experiences dating back to 1972. Our company only utilizes the highest quality materials and you can count on us to supply you with the very best. If you would like more information then please give us a call today!

Anderson Shumaker Company

Chicago, IL | 800-941-0776

Anderson Shumaker Company provides high quality, custom forgings for a wide range of industries! We provide open die forging services that cover a variety of shapes and materials! Since 1902 we have been serving industries like aerospace, food product machinery, power generation, valves, pumps, defense, and many more! Anderson Shumaker Company also provides value added services like cutting, machining, heat treating, testing, and more! Call us today for more information!

Weldaloy Products Company

Warren, MI | 888-424-6906

For 70 years, Weldaloy has been providing industries such as Aerospace, Power Generation, Electronics and others with a single source for custom copper, aluminum and other non-ferrous metal forgings. Our goal is to create meaningful and lasting relationships with each customer by providing the highest level of quality and service. Our experience, expertise, AS9100C and ISO9001:2008 QMS certifications, and vertical integration process keeps us striving to meet that goal each and every time.

Ken Forging

Jefferson, OH | 888-536-3674

Ken Forging is a family-owned, fully integrated metal working company! We offer the widest selection of forged industrial hardware! Ken Forging has a fully stocked inventory and can offer same day shipping on many stock items! Our company is committed to high quality and total customer satisfaction! All of our products are proudly made in the USA! Call us today for more information or visit our website!

MES, Inc.

Lewis Center, OH | 740-201-8112

MES, Inc. is a trusted manufacturer of high quality forgings. We provide forgings to companies in many different industries, including the lighting, automotive, agriculture, and many other industries. We are proud of our personal service, high quality workmanship, and competitive prices. We are an ISO 9001:2008 certified company, and we are committed to our customers’ success. Call us today for more information!

Ferralloy Inc.

Cleveland, OH | 440-250-1900

Here at Ferralloy, we have manufactured and supplied metal forged products for more than 30 years. Our forgings are used in the aerospace, military, medical, automotive, and food service industries, and we are confident we can create a forged metal solution for you as well. For your metal forging requirements, trust the experts at Ferralloy! Give us a call or visit our website to discover our complete offering of products and services!

The forging process is compatible with a number of metals, such as copper, titanium, aluminum, stainless steel, carbon steel, brass, nickel and various alloys. All metals have different characteristics, and thus offer different benefits to manufacturers and end-users. For example, copper forgings conduct electricity well, but without the risk of magnetic interference or sparking. Titanium has a larger price tag than most, but it compensates with excellent corrosion resistance and a superior strength-to-weight ratio. Lightweight but strong and easy to forge, aluminum is another popular one. Stainless steel offers all the positive qualities of regular steel, like durability, ductility and strength, along with the property of corrosion resistance. Similarly, carbon steel responds well to heat treatment and provides good mechanical properties at an economical price. Nickel alloy boasts oxidation resistance and exceptional stability, even when exposed to high temperatures.

Industries that utilize forgings include aerospace, agriculture, automotive, construction, defense, industrial manufacturing and mining. Forgings are particularly important to these industries because many of their applications require reliable support of human wellbeing and safety, and forgings are the strongest and most durable metal products around. Forgings serve as components of ships, tractors, engines, tools, airplanes, automobiles, missiles, material handling equipment and more. In addition, the forging process presents design flexibility, requires minimal secondary operations and consistently produces extra strong metal parts and products with very few defects.

Ken Forging

ForgingsForgings – Ken Forging